Description
Box Header Heat Exchanger Calculation
Engineering Spreadsheet — Instant Download
What This Spreadsheet Does
Sizes box header heat exchangers used in process and HVAC duty — air-cooled exchangers, finned-tube banks, and rectangular header configurations where round headers are impractical.
What’s Inside the Excel File
- Inputs — design pressure, temperature, fluid properties, tube count, tube pitch, header internal dimensions, material allowable stress
- Header plate thickness for pressure containment
- Stay/tie-rod sizing if required
- Pressure drop estimate across the header
- Material weight estimate for procurement
Who This Is For
- Heat exchanger design engineers
- HVAC and process engineers
- Air-cooled exchanger detailers
- EPC project teams on cooling packages
Codes & Standards Referenced
- ASME VIII Division 1 — pressure containment principles
- TEMA — heat exchanger standards (where applicable)
How It Works
| 1 | Purchase — secure payment |
| 2 | Download — instant Excel access |
| 3 | Enter Values — design conditions and geometry |
| 4 | Get Results — plate sizing and pressure drop |
File Format & Compatibility
Microsoft Excel (.xlsx). Opens in Excel 2016+, Excel 365, Google Sheets. No macros, no locked cells.
What You Get After Payment
- ✅ Instant download (also emailed)
- ✅ Lifetime access
- ✅ Engineer email support
- ✅ 7-day refund if file fails to open
🌍 Trusted by engineers across 50+ countries · 📚 Part of 160+ engineering spreadsheets · 🛠 Support from qualified engineers
Frequently Asked Questions
Process or HVAC?
Both — toggle pressure ratings between process (higher) and HVAC (lower) design conditions.
Does it cover thermal design?
This sheet handles mechanical sizing. For thermal/U-value sizing, request a custom version.
Custom version needed?
Request a custom quote.


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